Saturday hosts the EACTS Techno-College Innovation Award

The 2017 recipients of the Award were selected during the ‘New techniques: the developers corner’ session on Saturday afternoon. Congratulations to this year’s winner, Roman Gottardi, and runnersup Jacques Sherman and
Henrich Rotering. Read on to learn more about their Award-winning work.

A truly non-occlusive stent-graft moulding balloon for thoracic endovascular aortic repair (TEVAR)

R. Gottardi1, E. Mudge2, M. Czerny3, R. Seitelberger1, H. Schröfel3, J. Scherman2, D. Bezuidenhout2, P. Zilla2 1. Department of Cardiac Surgery, Paracelsus Medical University of Salzburg, Salzburg, Austria; 2. Chris Barnard Department of Cardio- Thoracic Surgery and Strait Access Technologies, University of Cape Town, Cape Town, South Africa; 3. Cardiovascular surgery, University Hospital Freiburg, Freiburg, Germany

Thoracic endovascular aortic repair (TEVAR) has become the therapy of choice in various thoracic aortic pathologies. One major downside of these procedures is endoleaks, namely type 1 and type 3 endoleaks. In the majority of cases endoleaks can be prevented or treated by conforming the stent-graft to the aortic wall to prevent or treat a type 1 endoleak, or by conforming two stent-grafts to each other to prevent or treat a type 3 endoleak. This moulding is usually done using a fully-occlusive compliant balloon catheter to even out any pleats or folds in the fabric of the stent-graft. A drawback of such balloons is that they block blood flow and therefore require a means to lower cardiac output to prevent displacement of the balloon or even worse – migration of the stentgraft. As stent-grafts are increasingly used within the thoracic aorta, the aortic arch and even in the ascending aorta, moulding these stent-grafts without occlusion and the risk of displacement is needed more than ever. There is one commercially available balloon that is not fully occlusive but due to its triangular shape, it does not provide circular moulding of the stent-graft. As a consequence, we came up with the idea of a circular, truly non-occlusive balloon catheter for the moulding of thoracic aortic stent-grafts.

Novel balloon design

The team that developed this novel, helical, fully non-occlusive TEVAR balloon catheter is made up by two cardiac surgeons from the Paracelsus Medical University in Salzburg, two cardiac surgeons from the Universitätsherzzentrum Freiburg – Bad Krotzingen, and an engineering team at Strait Access Technologies (SAT). SAT is a South African company from Cape Town that primarily focuses on transcatheter valve therapies for rheumatic valve disease in developing countries. Based on SAT’s non-occlusive balloons for valvuloplasty and valve deployment, we adapted their balloon design for use in TEVAR. In contrast to SAT’s non-compliant high pressure balloons, the TEVAR balloon catheter needed to be highly compliant, with a large diameter range such that it could be used with all commercially available thoracic stent-grafts. To meet these user requirements, the newly developed balloon catheter design consists of three highly compliant, beaded balloons that are helically wound to create a large central lumen when inflated. The beaded balloons are unique in that they utilise a circumferential lengthening effect that translates into a large outer balloon diameter, along with a large inner lumen, throughout a wide range of diameters. Moreover, this mechanism allows for a significant diametric growth of the balloon, while maintaining minimal longitudinal growth of the balloon itself.

The balloon catheter has a working outer diameter ranging from 28 mm to 46 mm, which covers most of the commercially available sizes of thoracic stent-grafts. An inner diameter of at least 14 mm up to 27 mm allows for ample blood flow without a pressure drop distal to the inflated balloon. The balloon catheter comes with an integrated inline introducer sheath which has an outer diameter of 21 Fr (6.3 mm) and prevents damage to the balloon during insertion and retrieval. In preclinical tests the balloon catheter has shown that it does not hinder blood flow during inflation, moulding and deflation in a pulsatile mock circulation loop. Also, no pulse-synchronous movement of the balloon – as seen with other fully occlusive balloons – could be observed during inflation and deflation. Therefore, lowering of cardiac output will not be required and the risk of displacement of the balloon or the implanted stent-graft will be mitigated. Additional beneficial features of the helical TEVAR balloon are: (1) due to its helical structure it requires less fluid to be injected which results in shorter inflation and deflation times; (2) the lack of occlusion makes it possible to mould the stent-graft for a longer time period, which could turn out to be beneficial in the prevention or the treatment of type 1 and type 3 endoleaks.

Conclusion and outlook

To our knowledge this is the first circular, fully non-occlusive balloon catheter designed for the prevention and treatment of type 1 and type 3 endoleaks after TEVAR. At this stage we have completed all preclinical tests with excellent results and are currently preparing all documentation for clinical trials and CE mark application. We are looking forward to the first clinical application.